Fabric is checked 100% for various defects like:

• Weaving defects
• Holes
• Printing / dyeing defects
• Water / crease marks
• Width wise segregation
• Skew / torque
• Colour variation

All the fabrics are checked for:

• Count / construction
• Shrinkage
• Tear strength
• Crocking (dry / wet)
• Appearance after wash (Garment 45 min. Cycle machine wash)
• Tensile strength
• CF to washing
• CF to light
• Seam slippage

• All trims are checked for durability and performance and are ensure for compliance with care instructions.
• All trims are attached correctly using proper attachment methods.
• Trim materials are checked to perform consistently with the base fabric performance with no differential shrinkage.
• Join seams are kept neat and raw edges are removed.
• Lace panels are paired / matched.
• Pre-shrunk elastic is always used for respective styles.

• Layering is done on the basis of fabric weight / GSM and size / ratio.
• Dye lot numbers are given on each layer cut, to keep track of lots cut at the packing stage, if needed.
• Each dyelot is to be cut in ratio to maintain color consistency, when the goods finally reach the rack.
• Each layer cut, is checked for cutting consistency and records are maintained.

• All component parts of the garment are laid parallel to the warp (length) of fabric unless style warrants others positioning of parts.
• All component parts of a garment are laid in one general area and are shade controlled.
• Each layer edge is checked for unacceptable skew / torque.
• All plaids, horizontal stripes and vertical stripes are matched as per the requirement of Buyer.
• Lightweight fabrics or off grain fabric use to relax & make it tension free to prevent problems in stitching.
• Any block or placement print is cut individually to ensure correct print appearance on the garment.

• Time and motion study is done before any style commencement.
• R&D department does product engineering to increase productivity using folders & attachment also do all necessary requirement to maintain quality standard.
• In-line quality check are maintained at each level and the same are followed religiously with regard to core aspects of stitching:
• Needles
• Threads
• Seams

• We follow the broken needle policy with utmost importance in zero tolerance zone. All records are maintained for the same.
• Needles are checked and replaced regularly in order to avoid needle damage and over heating.
• Needles are compatible with the fabric and thread to avoid seam quality problems.
• We ensure that compatible constructed fabrics are made with corresponding ball point/sharp point needles.

• All the garments are given sufficient time to relax and dry thoroughly prior to packing.
• Thread cutting, ironing, spotting and other finishing processes are done under strict quality control measures.
• Each finishing process is done under the supervision of a senior Q.A. and all the garments go through 100% quality check.
• All the garments are passed through a metal detecting machine.
• 100% garments are checked for:
  • Correct labeling, hangtag positioning and carton marking.
  • Off specs garments are corrected or removed.
  • Correct ratio packing.
  • Same dyelots within carton.
  • Quantity check in each carton as per the packing instruction.

• All the packed garments are inspected 2.5AQL quality audit before forwarding goods to the buyer's Q.A. team.
• Records are maintained for all these internal inspections.

• Small parts/choking hazards: For children age 3 and under, anything which can pass through a choke tube is strictly avoided.
• Garments with small parts embellishments as sequins, beads etc. are labeled with "WARNING...CHOKING HAZARD".
• Accessory items with sharp points and edges are not used on children garments.
• Garments are ensured to be free from all residual skin irritants using a pH controlled soap wash.
• Lead and formaldehyde contents are regularly checked through nominated labs.
• Contentious checking of Button pulling strength, sequence as per the buyer's requirement.